{"id":2136,"date":"2025-03-13T08:25:11","date_gmt":"2025-03-13T08:25:11","guid":{"rendered":"https:\/\/hengxingmachinery.com\/?page_id=2136"},"modified":"2025-03-13T08:25:24","modified_gmt":"2025-03-13T08:25:24","slug":"ceramsite-sand-rotary-kiln","status":"publish","type":"page","link":"https:\/\/hengxingmachinery.com\/fr\/ceramsite-sand-rotary-kiln\/","title":{"rendered":"6-1. Four rotatif \u00e0 sable de c\u00e9ramique"},"content":{"rendered":"
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Four rotatif pour sable Ceramsite<\/h1>\n\n<\/div>\n<\/div>\n\n
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\"\"<\/figure>\n\n<\/div><\/div>\n\n
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La demande croissante de produits de sout\u00e8nement de fracturation p\u00e9troli\u00e8re favorise le d\u00e9veloppement continu de l'industrie du sout\u00e8nement de fracturation p\u00e9troli\u00e8re (sable de c\u00e9ramique) dans chaque pays, et le four rotatif, en tant qu'\u00e9quipement cl\u00e9 pour la calcination du sable de c\u00e9ramique, n'a cess\u00e9 d'\u00eatre optimis\u00e9. Le four rotatif con\u00e7u par notre soci\u00e9t\u00e9 pour r\u00e9pondre aux besoins de l'industrie du sout\u00e8nement de fracturation p\u00e9troli\u00e8re se caract\u00e9rise par une forte capacit\u00e9 de calcination, un rendement thermique \u00e9lev\u00e9 et une homog\u00e9n\u00e9it\u00e9 des produits.<\/p>\n\n\n\n

Le sable de c\u00e9ramique, \u00e9galement appel\u00e9 sout\u00e8nement de fracturation, est un produit en particules c\u00e9ramiques \u00e0 haute r\u00e9sistance \u00e0 la fracturation. Il est principalement utilis\u00e9 pour le sout\u00e8nement en fond de puits dans les champs p\u00e9troliers et gaziers afin d'augmenter la production de p\u00e9trole, de gaz naturel, de gaz de houille et de gaz de schiste. C'est un produit respectueux de l'environnement. Ce produit est fabriqu\u00e9 \u00e0 partir de bauxite de haute qualit\u00e9 et d'autres mati\u00e8res premi\u00e8res fritt\u00e9es. Il se substitue aux sout\u00e8nements de r\u00e9sistance faible \u00e0 moyenne tels que le sable de quartz naturel, les billes de verre et les billes m\u00e9talliques, et permet d'augmenter efficacement la production d'hydrocarbures.<\/p>\n\n\n

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Capacit\u00e9:<\/strong><\/mark> 0,9-42t\/h<\/p>\n\n<\/div><\/div>\n\n

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Mod\u00e8le<\/strong>:<\/strong><\/mark> \u00d81400\u00d733000mm-\u00d83200\u00d750000mm<\/p>\n\n<\/div><\/div>\n<\/div>\n\n\n

Poids de l'\u00e9quipement :<\/strong><\/p>\n\n\n\n

\u00a047,5-278t<\/p>\n\n\n

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Caract\u00e9ristiques remarquables du four rotatif pour sable de c\u00e9ramique<\/h2>\n\n\n\n
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1. L'entra\u00eenement du four rotatif utilise un variateur de fr\u00e9quence, offrant un rendement \u00e9lev\u00e9 et une faible consommation d'\u00e9nergie ;<\/p>\n\n\n\n

2. Faible consommation de combustible par unit\u00e9 de produit et grande capacit\u00e9 de production ;<\/p>\n\n\n\n

3. Fonctionnement en d\u00e9pression, faible pollution par les poussi\u00e8res ;<\/p>\n\n\n\n

4. Performances m\u00e9caniques stables, transmission fluide, contr\u00f4le facile de la temp\u00e9rature de calcination.<\/p>\n\n\n

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Principe de fonctionnement du four rotatif pour sable de c\u00e9ramique<\/h2>\n\n\n\n
\"\"<\/figure>\n\n\n\n

La bauxite d'une granulom\u00e9trie de 300-500mm est concass\u00e9e et envoy\u00e9e au s\u00e9cheur \u00e0 lit fluidis\u00e9 pour s\u00e9chage, puis passe par la station de dosage avec de la poudre de mangan\u00e8se et des additifs, et entre dans le syst\u00e8me de broyage \u00e9quip\u00e9 d'un s\u00e9parateur vortex pour obtenir des particules fines. <\/p>\n\n\n\n

Pour la farine crue d'une finesse de 400 mailles ou plus, un nouveau type de granulateur est utilis\u00e9 pour transformer la farine crue en granul\u00e9s de taille conforme apr\u00e8s ajout d'eau. Les granul\u00e9s entrent dans le s\u00e9cheur situ\u00e9 \u00e0 l'extr\u00e9mit\u00e9 du four, utilisent la chaleur r\u00e9siduelle des gaz d'\u00e9chappement de l'extr\u00e9mit\u00e9 du four pour r\u00e9duire leur humidit\u00e9, puis sont achemin\u00e9s vers le four rotatif pour calcination apr\u00e8s criblage. <\/p>\n\n\n\n

Le sable de c\u00e9ramique calcin\u00e9 est refroidi par un refroidisseur unique, puis tamis\u00e9 au travers d'un crible cylindrique. Les granul\u00e9s conformes de diff\u00e9rentes tailles sont ensach\u00e9s s\u00e9par\u00e9ment avant exp\u00e9dition. Les granul\u00e9s non conformes sont renvoy\u00e9s vers le syst\u00e8me de broyage.<\/p>\n\n\n

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Sp\u00e9cifications du four rotatif pour sable de c\u00e9ramique<\/h2>\n\n\n\n
Mod\u00e8le (mm)<\/strong><\/td>Dimensions du four<\/strong><\/td>D\u00e9bit (t\/h)<\/strong><\/td>Vitesse de rotation (tr\/min)<\/strong><\/td>Puissance (kW)<\/strong><\/td>Poids (t)<\/strong><\/td>Remarque<\/strong><\/td><\/tr>
 <\/td>Diam\u00e8tre (mm)<\/strong><\/td>Longueur (mm)<\/strong><\/td>Pente (%)<\/strong><\/td> <\/td> <\/td> <\/td> <\/td> <\/td><\/tr>
\u03c61400\u00d733000<\/td>1.4<\/td>33<\/td>3<\/td>0.9-1.3<\/td>0.39-3.96<\/td>18.5<\/td>47.5<\/td>\u2014-<\/td><\/tr>
\u03c61600\u00d736000<\/td>1.6<\/td>36<\/td>4<\/td>1.2-1.9<\/td>0.26-2.63<\/td>22<\/td>52<\/td>\u2014-<\/td><\/tr>
\u03c61800\u00d745000<\/td>1.8<\/td>45<\/td>4<\/td>1.9-2.4<\/td>0.16-1.62<\/td>30<\/td>78.2<\/td>\u2014-<\/td><\/tr>
\u03c61900\u00d739000<\/td>1.9<\/td>39<\/td>4<\/td>1.65-3<\/td>0.29-2.93<\/td>30<\/td>77.59<\/td>\u2014-<\/td><\/tr>
\u03c62000\u00d740000<\/td>2<\/td>40<\/td>3<\/td>2.5-4<\/td>0.23-2.26<\/td>37<\/td>119.1<\/td>\u2014-<\/td><\/tr>
\u03c62200\u00d745000<\/td>2.2<\/td>45<\/td>3.5<\/td>3.4-5.4<\/td>0.21-2.44<\/td>45<\/td>128.3<\/td>\u2014- <\/td><\/tr>
\u03c62500\u00d740000<\/td>2.5<\/td>40<\/td>3.5<\/td>9.0-10.5<\/td>0.44-2.44<\/td>55<\/td>149.61<\/td>\u2014-<\/td><\/tr>
\u03c62500\u00d750000<\/td>2.5<\/td>50<\/td>3<\/td>6.25-7.4<\/td>0.62-1.86<\/td>55<\/td>187.37<\/td>\u2014-<\/td><\/tr>
\u03c62500\u00d754000<\/td>2.5<\/td>54<\/td>3.5<\/td>6.9-8.5<\/td>0.48-1.45<\/td>55<\/td>196.29<\/td>\u2014-<\/td><\/tr>
\u03c62700\u00d742000<\/td>2.7<\/td>42<\/td>3.5<\/td>10.0-11.0<\/td>0.10-1.52<\/td>55<\/td>198.5<\/td>\u2014-<\/td><\/tr>
\u03c62800\u00d744000<\/td>2.8<\/td>44<\/td>3.5<\/td>12.5-13.5<\/td>0.437-2.18<\/td>55<\/td>201.58<\/td>\u2014-<\/td><\/tr>
\u03c63000\u00d745000<\/td>3<\/td>45<\/td>3.5<\/td>12.8-14.5<\/td>0.5-2.47<\/td>75<\/td>210.94<\/td>\u2014-<\/td><\/tr>
\u03c63000\u00d748000<\/td>3<\/td>48<\/td>3.5<\/td>25.6-29.3<\/td>0.6-3.48<\/td>100<\/td>237<\/td>\u2014-<\/td><\/tr>
\u03c63000\u00d760000<\/td>3<\/td>60<\/td>3.5<\/td>12.3-14.1<\/td>0.3-2<\/td>100<\/td>310<\/td>\u2014-<\/td><\/tr>
\u03c63200\u00d750000<\/td>3.2<\/td>50<\/td>4<\/td>40.5-42<\/td>0.6-3<\/td>125<\/td>278<\/td>\u2014-<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n
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Ceramsite sand rotary kiln Outstanding features of ceramsite sand rotary kiln 1. Rotary kiln drive adopts frequency conversion speed regulation, high efficiency and low power consumption; 2. Low fuel consumption per unit product and large production capacity; 3. Negative pressure operation, low dust pollution; 4. Stable mechanical performance, smooth transmission, easy control of calcination temperature. … <\/p>\n

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