Grinding ball mill solution in Oceania
Case
Silver Ore Ball Mill in Australia Mining Project
Capacité: 150t/h(customized for our customers’ feed size of ≤30mm)
Motor Power: 2800kW (energy-efficient variable frequency drive)
Liner Material: High-chromium cast iron with abrasion-resistant coating
Grinding Media: 100mm forged steel balls (optimized for silver ore hardness)
Automation: Siemens PLC control system with real-time particle size monitoring
Equipment Included: Wet grate type silver ore ball mill, wet overflow type silver ore ball mill, jaw crusher, cone crusher, flotation machine, concentrator, filter press.
Auxiliary Equipment: Linear vibration screen, cyclone.
Customized services
Hengxing Ball Mills: Revolutionizing Efficiency in Oceania’s Mining & Industrial Sectors
Industry-Specific Solutions
Mining Clients (Gold, Iron, Coal)
Challenge: Hard quartz ores in Western Australia degrade equipment quickly.
Hengxing Solution:
- Dual-Phase Stainless Steel Liners: Extend wear life by 50% in high-stress environments.
- Eddy Current Classifier: Achieve **±0.1 mm particle size control** for optimal mineral liberation.
- Sand-Dust Proof Seals: Adapt to Papua New Guinea’s wet climates.
Construction Clients (Cement, Ceramics)
Challenge: Meeting New Zealand’s infrastructure boom demands.
Hengxing Solution:
- Conception modulaire: Deploy in 3 days for rapid commissioning.
- Smart Temperature Monitoring: Prevent kiln tail blockages in cement plants.
- Low Noise Operation: Complies with Sydney Airport’s strict noise regulations (≤65 dB).
Chemical Clients (Catalyst Production)
Challenge: Ultra-pure grinding requirements for the safety of the laboratory.
Hengxing Solution:
- Vacuum Negative Pressure System: Eliminate powder contamination.
- Frequency Control Motor: Adjust grinding curves for precise material processing.
- AS1900-14 Certification: Ensure lab safety standards compliance.
Cost Comparison: Why Choose Hengxing?
| Metric | Hengxing Solution | Competitor Average | Savings |
| Ball Replacement | Every 10 months | Every 6 months | ↓33% |
| Spare Parts Response | 4 hours | 72 hours | ↓94% |
| Energy Cost | $12.8/ton | $16.5/ton | ↓23% |
Our Service Promise:
- Sydney/Melbourne/Auckland expert team for 24/7 support
- Free 3D site layout planning for your project
- 90% spare parts inventory coverage for immediate availability
Our Certifications:
- ✅ AS/NZS 12100 Quality Management
- ✅ Occupational Health & Safety (OH&S)Certification
- ✅MCA Mining Safety Association explosion-proof approval
Our Proved Ability:
- 127+ Oceania clients served
- 100% success rate in mining projects
- 800+ projects finished in Oceania
Types de produits
Broyeur à boulets de grande taille à vendre chez HengXing Machinery
14
Modèles à vendre
Produits détaillés
Découvrez notre broyeur à boulets de qualité
Special Design
The unique design of our ball mill
The lining can be replaced.
Mineral ball mill is an efficient tool for grinding many materials into fine powder.
Two ways of grinding: the dry way and the wet way.
Ultimate particle size depends entirely on how hard the material you’re grinding is.
As the barrel rotates, the material is crushed between the individual pieces of grinding media that mix and crush the product into fine powder over a period of several hours.
Application
Material grinding
Application Industry: Widely used in the cement industry, new construction industry, ferrous and non-ferrous metal beneficiation, glass ceramics and other production industries.
Processing Material: Gold Ore, Marble, Feldspar, Quartz, Calcite, Limestone, Copper Ore, Iron Ore.
Ciment
Coal
Cendres volantes
Gold ore
Graphite
Limestone
Quartz
Sable
Silica sand
Sodium carbonate
Ball mills are essential equipment in the mining industry, primarily used for the grinding and milling of various ores. Their role in mineral processing and extraction is critical, as they facilitate the conversion of raw materials into a more refined product, ready for further processing or sale. Here are some key applications of ball mills in the mining sector:
1. Crushing and Grinding Ore
The primary function of continuous ball mills in mining is the comminution of ore. They are used to grind large chunks of ore into finer particles, increasing the surface area for subsequent extraction processes. This is vital for maximizing the recovery of valuable minerals from various ores, such as gold, copper, iron, and other base metals.
2. Gold Processing
In gold mining, ball mill crushers play a significant role in the extraction process. After the ore is crushed, it is often ground in ball mills to liberate the gold particles, allowing for their separation via flotation or cyanidation. The finer grind achieved in ball mill crushers enhances the recovery rates of gold, making it a crucial component in gold processing plants.
3. Copper and Other Base Metals
Ball mills are commonly utilized for grinding copper ores, often in conjunction with flotation processes. By fine-grinding the ore, ball mills improve the efficiency of the flotation process, whereby copper concentrate can be separated from gangue materials. This application extends to other base metals as well, where the liberation of metal particles through fine grinding is essential.
4. Mineral Beneficiation
In mineral processing, ball mills are integral to the beneficiation of various minerals. They are employed not just for size reduction but also for achieving optimal particle size distributions that are crucial for the efficiency of downstream processes like flotation, leaching, and magnetic separation. The ability of ball mills to produce a uniform particle size improves the consistency of the mineral concentrate.
5. Cement and Construction Materials
Aside from direct mineral processing, ball mill crushers are also used to grind cement and construction materials in mining operations. Often, the by-products of ore processing can be repurposed into cement, requiring the ball mill’s role in producing fine powders ideal for construction uses.
6. Research and Development
In the context of mineral exploration and development, ball mill crushing machines are used in laboratories to simulate grinding operations on a small scale. This research aids in understanding the ore characteristics and the most effective extraction techniques, shaping the design of larger-scale processing plants.
7. Reducing the Size of Industrial Minerals
Rotary ball mill crushing equipment helps in processing industrial minerals, such as feldspar, quartz, and clay. By grinding these materials down to specific particle sizes, ball mills facilitate their application in ceramics, glass, and other industrial products, thus broadening their usability.
Spec
Specifications of ball mill grinder
| Model | Feeding size (mm) | Discharging size (mm) | Capacité (t) | Motor power (kw) | Total Weight (t) |
| φ 900×1800 | ≤20 | 0.075-0.89 | 0.65-2 | 18.5 | 5.8 |
| φ 900×3000 | ≤20 | 0.075-0.89 | 1.1-3.5 | 22 | 6.8 |
| φ 1200×2400 | ≤25 | 0.075-0.6 | 1.5-4.8 | 30 | 12 |
| φ 1200×3000 | ≤25 | 0.074-0.4 | 1.6-5 | 37 | 13.2 |
| φ 1200×4500 | ≤25 | 0.074-0.4 | 1.6-5.8 | 55 | 13.7 |
| φ 1500×3000 | ≤25 | 0.074-0.4 | 2-5 | 75 | 16.5 |
| φ 1500×4500 | ≤25 | 0.074-0.4 | 3-6 | 110 | 21 |
| φ 1500×5700 | ≤25 | 0.074-0.4 | 3.5-6 | 130 | 24.7 |
| φ 1830×3000 | ≤25 | 0.074-0.4 | 4-10 | 130 | 34.5 |
| φ 1830×4500 | ≤25 | 0.074-0.4 | 4.5-12 | 155 | 38 |
| φ 1830×6400 | ≤25 | 0.074-0.4 | 6.5-15 | 210 | 46 |
| φ 1830×7000 | ≤25 | 0.074-0.4 | 7.5-17 | 245 | 49 |
| φ 2100×3000 | ≤25 | 0.074-0.4 | 6.5-36 | 155 | 48 |
| φ 2100×4500 | ≤25 | 0.074-0.4 | 8-43 | 245 | 59 |
| φ 2100×7000 | ≤25 | 0.074-0.4 | 8-48 | 280 | 67.5 |
| φ 2200×4500 | ≤25 | 0.074-0.4 | 9-45 | 280 | 58 |
| φ 2200×6500 | ≤25 | 0.074-0.4 | 14-26 | 380 | 63 |
| φ 2200×7000 | ≤25 | 0.074-0.4 | 15-28 | 380 | 65.3 |
| φ 2200×7500 | ≤25 | 0.074-0.4 | 15-30 | 380 | 66.5 |
| φ 2400×3000 | ≤25 | 0.074-0.4 | 7-50 | 245 | 65 |
| φ 2400×4500 | ≤25 | 0.074-0.4 | 8.5-60 | 320 | 70 |
| φ 2700×4000 | ≤25 | 0.074-0.4 | 12-80 | 400 | 92 |
| φ 2700×4500 | ≤25 | 0.074-0.4 | 12-90 | 430 | 102 |
| φ 3200×4500 | ≤25 | 0.074-0.4 | Determined by the technological process | 600 | 137 |
| φ 3600×4500 | ≤25 | 0.074-0.4 | Determined by the technological process | 850 | 158 |
| φ3600×6000 | ≤25 | 0.074-0.4 | Determined by the technological process | 1250 | 175 |
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Nous vous encourageons à nous contacter à tout moment pour toute question, assistance ou demande de renseignements. Notre équipe dédiée est toujours disponible pour vous aider à répondre à vos besoins, en veillant à ce que vous receviez des solutions rapides et efficaces chaque fois que vous en avez besoin.
Cas exportés
Exported cases in Oceania
Grinding ball in Australia
Grinding ball mill in New Zealand
Grinding ball mill in Tonga
Grinding ball mill in Fiji
Grinding ball mill in Guam
Ggrinding ball mill in Papua New Guinea
Ce que les gens disent de nous
Hengxing’s mills increased our annual throughput by 27%.
Australian Iron Ore CEO
